What are the 5 key performance indicators for maintenance?

5 Maintenance Key Performance Indicators

  • Unscheduled Downtime. Unscheduled downtime is painful for asset-intensive organizations.
  • Reactive Maintenance Work Hours.
  • Maintenance Costs.
  • Mean Time Between Failure (MTBF)
  • Work Order Cycle Time.

What are the maintenance metrics?

What are the maintenance metrics?

  • Planned maintenance percentage (PPC) This metrics represents the percentage of time spent on planned maintenance activities against the unplanned.
  • Overall Equipment Effectiveness (OEE)
  • Mean time to repair (MTTR)
  • Mean time between failure (MTBF)
  • Preventive maintenance compliance (PMC)

How is maintenance planning measured?

It is calculated by dividing the number of tasks performed by the number of planned tasks and multiplying it by 100.

How do you measure maintenance KPI?

One of the best ways to track maintenance KPIs is by using Computerized Maintenance Management Software (CMMS). With CMMS, users can develop baselines that measure and expose opportunities for improvement. Using CMMS can be the difference between organizations exceeding or falling short on maintenance KPIs.

What are the KPI for maintenance department?

Generally, these are the most common areas that KPIs for maintenance fall into, along with common metrics used in each category: Work efficiency – Maintenance Backlog, Maintenance Overtime, Machine Set-Up Time, Percentage Emergency Work, Overtime Hours, MTTR, number of Rework Requests.

Which are the best KPIs to track the performance of my maintenance team?

What are the best maintenance KPIs?

  • Downtime.
  • Maintenance Backlog.
  • MTBF – Mean Time Between Failures.
  • MTTR – Mean Time To Repair.
  • OEE – Overall Equipment Effectiveness.
  • PMP – Planned Maintenance Percentage.
  • Schedule Compliance/ Planned Maintenance Compliance.

What is Kra in maintenance?

KRA: Key Responsibility Area. KPI: Key Performance Indicator, how the task is measured.

How do you measure maintenance reliability?

How to Measure and Use Reliability Metrics

  1. Mean Time to Repair (MTTR)
  2. Formula: Total repair time/Number of repairs or replacements done.
  3. Mean Time Between Failure (MTBF)
  4. Formula: MTBF = Total operational time/Number of failures.
  5. Formula: Availability = MTBF / (MTBF + MTTR)
  6. Planned Maintenance Percentage (PPC)

What is KPI in maintenance planning?

Key performance indicators (KPIs) measure the performance of a person, department, project, or company over time, and how effective they are at achieving their aims. Maintenance KPIs measure how well your operation is doing at achieving its maintenance goals, like reducing downtime or cutting costs.

How do you calculate maintenance productivity?

The formula is: Estimated Work Time x Quality of Work x Organizational Effectiveness Hours Worked (Paid) Estimated Work Time (ET) As the name suggests this relates to the estimated labor hours for a task.

What is Kai KPI?

An indicator of the former is called Key Performance In- dicator (KPI) and the latter is called Key Activity Indicator (KAI) within Total Productive Maintenance (TPM) that is regarded as one of the most relevant improvement management systems.

What are the KPI for reliability?

Reliability Engineer at Shell. The two key parameters to measure performance of equipment or a system in the field of maintenance and reliability are Mean Time between Failures (MTBF) and Mean Time To Repairs.